Resin-based lightweight composites filled with glass bubbles are an advanced class of materials designed for weight reduction, thermal insulation, and dimensional stability, making them ideal for aerospace, automotive, marine, and construction applications.

What Are They?

These composites are made by dispersing hollow glass microspheres (often referred to as glass bubbles) into a polymeric resin matrix, such as:

  • Epoxy
  • Polyurethane (PU)
  • Polyester
  • Vinyl ester
  • Phenolic resins

Typical Applications

Automotive

Lightweight body panels

Under-the-hood heat shields

SMC/BMC components

Aerospace

Interior panels and cabin parts

Fairings and access panels

Marine

Buoyant structures

Hulls and deck components

Construction

Lightweight wall panels and cladding

Thermal insulating plasters or coatings

Electronics

Encapsulation compounds

Low-k dielectric fillers

Fire & Safety Note:

Some glass bubble-filled phenolic resins offer low smoke and flame spread, suitable for transit and building codes.

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