Application of Hollow Glass Microspheres in the Thermal Insulation Coating Industry (Waterproof, Low Alkali Microspheres)
Glass microspheres have the smallest specific surface area and low oil absorption, which can greatly reduce the use of other production components in coatings.
The vitrified surface of glass microspheres is more resistant to chemical corrosion and has a reflective effect on light. Therefore, paint coatings have anti fouling, anti corrosion, anti UV, anti yellowing, and anti scratch effects.
The tightly arranged hollow glass microspheres contain thin gas inside, and their thermal conductivity is low, so the coating has a very good thermal insulation effect.
Hollow glass microspheres can effectively enhance the flow and leveling properties of coatings.
⊙ The gas contained in the hollow glass bead has good resistance to cold and heat shrinkage, thus enhancing the elasticity of the coating and greatly reducing the cracking and falling off of the coating due to Thermal expansion.
Under the premise of high filling amount, the viscosity of the coating does not increase significantly, so the use of solvents can be reduced, which can reduce the emission of toxic gases during the use of the coating and effectively reduce the VOC index.
Usage suggestions:
The general addition amount is 8-20% of the total weight
Suggest the following addition method: Finally, add.
Place the hollow glass microspheres at the end and add them, using a low speed and low shear mixing equipment to disperse them. Because the microspheres have good spherical fluidity and little friction between them, they are easily dispersed and can be completely wet in a short period of time. Simply extend the mixing time to achieve uniform dispersion.
Hollow glass microspheres are chemically inert and non-toxic, but due to their extreme lightness, special attention needs to be paid when adding them. We suggest adopting a step-by-step addition method, which means adding 1/2 of the remaining microspheres each time and gradually adding them. This can effectively prevent the microspheres from floating into the air and making the dispersion more complete. ⊙ Hollow glass microspheres are used for filling ultra-high molecular weight polyethylene materials, serving as a solid lubricant to improve processing flowability and modifying the comprehensive mechanical properties of ultra-high molecular weight polyethylene materials to improve their strength and wear resistance.
The tensile strength, impact strength, hardness and other mechanical properties of nylon 6 with hollow glass microspheres have been improved, and can prevent material aging caused by light and heat. As the content of glass microspheres increases, the Martin heat resistance temperature of the material increases. Used for producing bearings, cameras, furniture accessories, etc;
Filling hard PVC with hollow glass microspheres to produce profiles, pipes, and plates can provide good dimensional stability, improve rigidity and heat resistance, and improve production efficiency;
Filling with ABS can improve the stability of material size, reduce shrinkage, increase compressive strength and flexural modulus, and improve surface paint performance. It can be widely used in the production of television casings, automotive plastic parts, audio equipment, and household appliances;
⊙ Filled with epoxy resin, it can reduce material viscosity, improve physical and mechanical properties, and can be used to produce composite foam plastics, deep-sea submarines, lifeboats, etc;
Filling with unsaturated polyester can reduce material shrinkage and water absorption, improve wear resistance, and reduce voids during lamination and coating. It can be used to produce fiberglass products, polishing wheels, tools, etc;
Glass bead rubber is a good high-pressure, broadband sound-absorbing material, and the target body composed of it has many practical advantages: it is easy to make zero buoyancy targets, so it is suitable for making drag targets; Good softness can make the target easy to fold and unfold.
Applicable process: Except for hand layup process and extrusion molding process, both are applicable.
Application of Hollow Glass Microspheres in Atomic Ash (Putty)
The advantages of a new type of atomic ash made of hollow glass microspheres compared to ordinary atomic ash are:
Easy to prepare and produce, hollow glass microspheres can be well mixed using a simple low-speed mixer, resulting in light weight and large relative volume of the finished product.
Compared with ordinary atomic ash, the new type of atomic ash can replace 10-20% of talc powder, calcium carbonate, and bentonite with 5% hollow glass microspheres. Its volume also increases by 15-25% compared to ordinary atomic ash, saving about 8% of resin.
The oil absorption rate of hollow glass microspheres is much smaller than that of ordinary fillers such as talc powder, which can significantly reduce viscosity.
Atomic ash produced using hollow glass microspheres is easy to polish; Save time, effort, and dust.
Application of Hollow Glass Microspheres in Artificial Marble Products
Adding hollow glass microspheres can reduce the weight of products, have a smooth and beautiful appearance, and reduce costs.
1. Improve resistance to heat
2. Weight reduction of 20% -35%
3. Easier machining performance (drilling, sawing, polishing)
4. Easy to polish, high surface gloss, reducing tool wear
5. Reduce packaging and transportation costs
6. Improve production efficiency through faster mold flipping
7. Anti shrinkage and anti warping, improving anti cracking ability, and reducing product damage rate.
8. Reduce the amount of catalyst used
Artificial wood filled with hollow glass beads can provide excellent quality assurance for manufacturing furniture components, decorations, and sculptures. Adding different proportions of hollow glass microspheres to the original formula can adjust the product density.
The oil absorption rate of hollow glass microspheres is much smaller than that of ordinary fillers such as calcium carbonate, which can significantly reduce viscosity.
Compared with traditional mineral additives, hollow glass microspheres have better flowability and are suitable for manufacturing large and thin plates. The material added with hollow glass microspheres is easier to nail and process, changing the phenomenon of cracking after nails commonly found in traditional formula artificial wood.
Mixing of hollow glass microspheres:
The filling amount of hollow glass microspheres is generally between 5% and 20%. Hollow glass microspheres are easily mixed with resin, and it is generally recommended to add hollow glass microspheres in the final stage of mixing at a slower stirring speed. If a high-pressure pump must be used, it is necessary to determine in advance whether the strength of the hollow glass microspheres meets the requirements.
Note: The mixing method of hollow glass microspheres is also an important factor, and we strongly recommend that the mixing speed of adding hollow glass microspheres should be less than 100 revolutions per minute. The preparation of low density cement slurry for oil and gas field cementing often uses fly ash hollow floating beads as a reducing agent. However, due to the increasingly scarce supply of these raw materials and low compressive strength, the current performance of low density cement slurry for cementing is unstable, the quality of cementing is poor, and it is easy to cause a series of problems such as cementing leakage. Zhonggang high-performance hollow glass beads are made of Soda lime and borosilicate ultra light materials. They are rigid spheres and do not deform when heated. The ultra-low density cement slurry prepared by this reducing agent has good flowability, viscosity, low water loss, and significantly improves the compressive and flexural properties of the solidified cement stone. At the same time, it also improves the thermal stability and durability of the cement stone. The cement slurry produced by mixing with cement has a density of 0.90~1.45g/cm3. The cementing quality is better than that of fly ash hollow floating beads.
